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Management’s Discussion and Analysis
Employee Severance The Company incurred and is expected to incur employment reductions resulting from the decrease in aircraft demand, which directly related to the attacks of September 11, 2001. For the year ended December 31, 2001, the Company recorded a charge of $287 million attributable to the associated employee severance obligations.
717 Forward Loss In the fourth quarter of 2001, the accounting quantity of the 717 program was revised to 135 units from 200 units. This revision resulted from a lack of firm demand for the 717 aircraft subsequent to September 11, 2001, and the uncertainty in estimating future revenues and costs for 200 units based upon the revised projected delivery schedule. The forward loss of $250 million represents the amount by which, as of December 31, 2001, the inventory balance plus estimated future inventory costs exceeds the estimated revenue for the undelivered aircraft within the revised accounting quantity. As of December 31, 2001, the Company cumulatively delivered 93 717 program aircraft. The estimates for the revised accounting quantity assume that the 717 will remain an ongoing program. Although there are no plans to do so, if the program were to be terminated after the delivery of 135 units, the Company would be exposed to potentially material termination costs.
Used Aircraft Valuation The events of September 11, 2001, resulted in a significant decrease in the market value of used aircraft. The Company recorded a charge of $185 million relating to the decrease in market value for aircraft held for resale as well as asset purchase obligations relating to trade-in of used aircraft.
Inventory Valuation The Company recorded a charge of $96 million relating to excess and obsolete commercial airplane spares inventory. Subsequent to September 11, 2001, commercial airline customers worldwide removed a substantial number of aircraft from service. The ultimate realization of future sales for specific spare parts held in inventory is highly dependent on the active aircraft fleet in which that spare part supports. The revised projections for future demand of certain spare parts indicate that current inventory quantities are in excess of total expected future demand.
Vendor Penalties The decrease in production rates on certain commercial airplane models and related products triggered contractual penalty clauses with various vendors and subcontractors, and the Company recorded a charge of $68 million for these penalties. The decrease in production rates resulted directly from the change in aircraft demand after the events of September 11, 2001.
Guarantee Commitments The Company has extended certain guarantees and commitments such as asset value guarantees discussed in Note 24. Based upon the impact of the events of September 11, 2001, on aircraft market prices and aircraft demand of customers who are counterparties in these guarantees, the Company recorded a charge of $49 million associated with an adverse exposure under these guarantees.
Ongoing Assessment The Company will continue to assess other potential losses and costs it might incur in relation to the attacks. These future costs are not yet accruable; however, the Company expects that such costs may be incurred throughout 2002. Liabilities totalling $542 million were established as of December 31, 2001, associated with these charges and are expected to be settled by the end of 2002. Any costs or adjustments in estimates will continue to be recognized as a separate component of earnings from operations entitled ‘Special charges due to events of September 11, 2001.’
Research and Development
Research and development expenditures charged directly to earnings include design, development and related test activities for new and derivative commercial jet aircraft, other company-sponsored product development, and basic research and development, including amounts allocable as overhead costs on U.S. Government contracts.
Total research and development expense in 2001 was $1,936 million, compared with $1,998 million in 2000 and $1,341 million in 1999. Excluding the $557 million of in-process research and development (IPR&D) expense in 2000, research and development expense increased $495 million in 2001, principally reflecting increases in the Commercial Airplanes segment and the Other segment, which includes activities relating to Connexion by BoeingSM. Excluding IPR&D, research and development expense increased $100 million in 2000, principally due to increases from the Space and Communications segment.
Commercial Airplanes Commercial Airplanes research and development expense was $858 million in 2001, $574 million in 2000 and $585 million in 1999. The increase in 2001 over 2000 reflects increased spending attributable to the development of two longer-range 777 models (777-300ER and 777-200LR), a longer-range 747-400 (747-400ER) and a sonic cruiser airplane.
In addition to the 777-300ER, 777-200LR and the 747-400ER, the principal commercial aircraft developmental programs during the 1999-2001 period were the 767-400ER, and the 737-900. In 2001, the Company announced the 777-200LR program had been rephased approximately 18 months.
The initial delivery of the 737-900, the largest member of the Next-Generation 737 family occurred in the second quarter of 2001. The initial delivery of the 767-400ER, a stretched version of 767-300ER, occurred in the third quarter of 2000. The initial delivery of the 757-300, a stretched derivative of the 757-200, occurred in March 1999.
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