The Boeing Company 2002 Annual Report
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We are supporting our customers, improving our competitiveness and positioning ourselves for the long term.

Boeing Commercial Airplanes: Running a
great business and supporting our customers
 
Boeing Commercial Airplanes
Refining our continuous moving line processes for final assembly of the 717, 737 and 757, we plan to extend these innovations to the 747, 767 and 777 assembly lines in 2003.
 
We continue to restructure Boeing Commercial Airplanes to improve competitiveness and ensure profitable performance throughout our business cycles. Despite reducing airplane production rates by more than 50 percent to match market demand, we aggressively managed our cost structure during 2002 and delivered 381 airplanes with solid earnings. We also helped our customers by rescheduling future deliveries.
   In our 75th year in commercial aviation, we delivered our 1,000th 757, 1,300th 747 and 100th 717. We also delivered our first 747-400ER (Extended Range) passenger and freighter models and rolled out the 777-300ER model. Our Commercial Aviation Services business continued to improve its performance while providing around-the-clock support to a worldwide fleet of 12,000 Boeing airplanes and 800 operators. The services unit streamlined work processes to reduce cost and increase efficiency, and integrated supply chains with inventory-management services for improved customer service. We also acquired full ownership of our joint training venture with FlightSafety International, which we renamed “Alteon.”
   While order totals were depressed, we won important new business from a broad cross section of customers, including a record order for 100 Next-Generation 737-800s from European low-fare carrier Ryanair. Throughout the year we competed aggressively while maintaining disciplined pricing in support of our stakeholders’ long-term interests.
   Late in the year, we decided to move forward with our customers and technology partners to develop a new, super-efficient, midsized airplane, currently designated as the Boeing 7E7. The new airplane will fly as fast and as far as the 777 and 747 and incorporate the advanced technologies identified during the feasibility study for the Sonic Cruiser. This decision will shape the future of the industry and will represent the bulk of our research-and-development activities. Central to our product strategy is the belief that people prefer direct, point-to-point flights that take them — efficiently, safely and affordably where and when they want to travel.
   Our focus on operating efficiencies continues to drive profitability improvements. Lean manufacturing applications — including the use of moving lines — resulted in a four-day reduction in final assembly flow time for the 737. We vacated and disposed of more than 4.5 million square feet of facilities, and we streamlined our supplier base by 16 percent. We also secured labor agreements that will enhance our competitiveness. We will continue to move up the value chain in our operations, resulting in better use of our assets, improved efficiencies and continued profitable performance.
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